For a long time, what has been standard in the tool sector with the EdgeMaster series now also applies for all cross-sector optical Alicona measurement systems for the high-resolution measurement of form and roughness.
“AutomationManager” is automation software that enables fully automated measurement of intricate component geometry during production. Prior knowledge of metrology is no longer required to operate measurement devices effectively.
软件平台,AutomationManager,启用与用户无关的测量和评估大型组件上的微观组件或微结构表面。该过程基于生产区域的运营商与定义测量程序的管理员之间的相互作用。
操作员通过触摸按钮开始预编程的测量,并且要通过条形码扫描仪或下拉菜单选择要测量的组件。由于对粗糙度和形式参数的测量和评估都会自动运行,因此工人对测量结果没有影响。
通过测量过程的三个阶段,指导了配置测量系列离线测量系列的管理员。初始阶段涉及确定单个参考组件上的测量区域,这些测量区域可以是实际组件以及相应的CAD数据集。
CAD CAM Connection
借助CAD凸轮连接,可以在CAD文件中直接定义测量方向,测量点等。XYZ,倾斜角度以及旋转角度的行进方向自动测量并与自动化管理器同步。模拟有助于创建需要执行的测量过程的预览,从而确保确保安全,安全的测量计划。
此外,Alicona测量系统的虚拟操作包括整个处理,从组件定位到确定3D的测量区域。该操作使制造商能够将测量技术纳入设计阶段,这极大地有助于在整个生产链中实施3D计量学。
定义测量区域后,指定必须评估哪些参数。然后,管理员定义了许多Areal粗糙度(SA,SQ,SZ)和基于配置文件(RA,RQ,RZ)参数,以评估组件的表面状态以及尺寸精度。可以评估许多特征,例如角度,维度,平坦度,同心性,距离以及与形式和位置公差的偏差。
In the last step, the administrator configures the measurement report as per individual needs and saves the required target values, which include OK or not OK determination. It then the worker’s turn. It often involves an operator who has no prior knowledge of measurement technology in the production area. The operator begins the pre-set measurement programs by simply pressing a button. Measurement positions are automatically controlled and the parameters that were pre-programmed are automatically measured, with no influence from the user, thus allowing repeatable measurements. Towards the end, the worker gets a measurement report that contains OK or not OK data.
测量系列的虚拟计划
CAD CAM连接有助于直接在参考组件的CAD文件中定义测量点,测量方向等。
使用AutomationManager,XYZ的行进方向,倾斜角度和旋转角度自动测量和同步。模拟有助于创建需要执行的测量过程的预览,从而确保安全,安全的测量计划。
When the AutomationManager is used along with a rotation unit (here InfiniteFocusG5 with the Advanced Real3D Rotation Unit), a built-in zero-point clamping system makes sure that all components are clamped in a defined position that allow accurate and repeatable measurement.
Full measurement automation, as it is provided by Alicona´s Automation Manager, enables us to meet our customers´ requirements for repeatable measurements of components with tightest tolerances and highest manufacturing accuracy.
肯德里翁(德国)质量管理主管Stefan Steimle
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