当今的生产经理需要更好的灵活性,以使小批量生产和耐受性紧密。Alicona拥有用于智能制造的解决方案,并展示了计量学如何为利润做出贡献。
在许多生产线上,仍将测量技术用于质量保证,仍在脱机中实现。检查设备经常位于生产链app亚博体育的尽头,并且只有在已经生产时才能确定组件的质量。在最坏的情况下,组件无法匹配指定的公差,因此有必要再次执行生产周期的所有阶段。
因此,通常认为测量技术是一项昂贵,耗时的练习,没有额外的价值。智能制造将质量保证从幕后的这种负面阴影中移动到了一个新角色,即中心舞台。作为生产序列的重要组成部分,它积极参与制造运营,并在单个组件不符合正确的公差时修改生产步骤。因此,不再制造故障组件;第一组零件是好的零件。
Concept: 3D Measurement Technology as a Smart Eye
使用测量技术作为制造的重要组成部分是基于所有接口的优化通信和网络。生产系统,测量技术和机器在持续的通信中形成了一个封闭的循环,从而使第一部分成为一个很好的部分。
The integrated measurement technology is able to verify tolerances, dimensions and surface quality even at a very early stage of production. If the measuring sensor detects that a component is defective, this data is supplied into the production circuit, which adjusts accordingly. Measurement technology serves as the smart eye of production.
因此,要将智能制造作为高级生产策略实施,公司需要任何操作员可以操作的全自动测量系统,而没有以前的测量技术知识。同样,具有紧密公差的复杂组件需要与生产兼容的光学高分辨率测量传感器,并提供可追溯且可重复的测量值。
艾丽科纳的Focus-Variationprovides the perfect platform for using optical 3D measurement technology in production, as it is combined with areal-based high-resolution 3D measurement sensors that can be flexibly combined. All involved systems are digitized and connected using intelligent interface technology and the provided measurement solutions can be individually customized. This offers manufacturers real-time data on production processes, enabling them to intervene at an initial stage. Therefore, smaller batch quantities with closer tolerances can be created to a higher level of precision and quality.
实施:测量,网络和个性化
为了使智能制造有效地工作,必须将测量传感器集成到生产线中。计量设备必须能够与当前的生产app亚博体育系统建立联网,并在需要的情况下由制造商扩展。
将光学测量传感器整合到生产中
根据应用程序,可以通过各种方式将Alicona传感器纳入生产中。这些是实施“智能制造”的最常见方法:
- 与“自动化管理器”接口集成的常规测量系统的使用。测量系列由管理员提前配置,然后由操作员在生产中按下按钮开始。
- 使用协作系统,“配乐”。测量传感器被安装到移动机器人平台上,即使是用于测量机器中的组件,也可以定位。柯博特的安全概念是围绕机器人和人类之间的物理互动而设计的,并为机器人制造了常规的围墙。协作系统通过合适的传感器技术对人类运动做出反应,并在受伤的风险下自动关闭。
- 将测量传感器集成到用于自主控制生产的机床中。传感器将工件中的偏差直接传达给机器,并且机器参数会自动修改。自2014年以来,Alicona与Micro and Precision Production专家美国合作伙伴EDM Department Inc.合作,将这种类型的生产作为“封闭循环制造”。在沉降板EDM中将高分辨率光学3D传感器的集成使机器精度可以通过自主控制和优化提高四倍。
Digitization and Networking Between Production Systems, Machines and Measurement Technology
The main step in applying Smart Manufacturing is incorporating high-resolution optical measurement sensors. It is then essential to ensure communication and networking between all the systems and data within the production chain.
Consequently, the measuring technology moves from a decoupled measuring room into the center of production, where complex measurements are executed easily and quickly. Measurement processes, which so far have mainly been applied in a measuring room, are combined into current production planning and control systems (Computer Integrated Manufacturing (CIM)), including ERP systems. Integration into the corresponding production programs is guaranteed through interfaces such as Labview Interface, .net Remotin and a CAD CAM connection.
所有涉及的系统都在封闭环上进行交互,从而可以随时干预生产。借助生产测量数据,制造商可以灵活地计划和管理生产,从而有助于有效的公司管理。
Alicona提供了各种涵盖整个光谱的产品:作为高分辨率光学3D测量技术的提供商,公司将测量传感器集成到生产线中,并提供相应的接口,包括CAD CAM界面,用于连接到当前生产程序。
Alicona与EDM Department Inc.合作,利用其在微型和精密制造方面的专业知识,并获得了获得的测量数据,还提供了综合智能制造生产策略的扩展实施。这使生产经理能够实现对公司的生产和更有效管理的自主优化。
Measuring Systems Matched to User Requirements
用户可以扩展Alicona的高分辨率光学3D测量系统以满足特定需求,从而使制造商可以将测量设备调整为单个生产过程并扩展电流功能。
Customer plug-ins allow easy extended programming (“scripting”) or the implementation of specific, proprietary software programs and libraries. This enables manufacturers to integrate individual parameters and evaluation algorithms into Alicona standard products. That way, manufacturers can continue to develop Alicona systems to permanently extend and enhance quality assurance and expertise specific to their company.
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